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Reduction of
occupied area
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Stepkin Technology
automated treatment complexes
The Automated Treatment Complex, Developed
in 2003-2004
UGO - Gas-condensate Waste Utilization |
The Complex is designed for local treatment of
chemically contaminant, oily, domestic and industrial effluents
of gas-condensate plants; with further waste treatment to obtain
harmless or marketable products.
Productive capacity: 8500 m3/24 hours
Electric power consumed on water treatment: 0,7 kilowatt-hour
per 1 m3 of waste water
Equipment: Hydrocyclones, separators, floaters, bioreactors,
sedimentators, post-treatment module, disinfection plant, enzyme
cavitational reactors, pumping equipment, handling machinery,
demineralizing (distillation) plant, salt separation plant.
Complex assembly and installation period: 90 days or by
an agreement with a customer
Period of putting the Complex into operation: attaining
the planned capacity or planned operating duty (including balancing
and commissioning): 90 days
Dimensions: floor space - 42 x 36 m, height - 15 m, Complex
equipment weight: 1425 tons
Transportation:
- by trucks (trailers);
- by river transports ("river-sea" class dry cargo ship);
- by railroad transport.
Support personnel - 5 persons 1 person - Complex supervisor
(with duties to sampling for laboratory analysis; responsible
for compliance with Complex technological and service regulations);
4 persons - supporting shift personnel
Production capabilities
- effluents cleansing from oil products on 99,9, full oxidation
of specific organic pollutants on 99,9 %
- collection and dehydration of collected oil products (up to
3-5%, depending on effluent chemical composition) for further
using as fuel
- generation of high-quality distillate for possible use in production
processes;
- obtaining of marketable salt product.
UGO specifications, variant no.1
| Name |
Measure
unit |
Contaminant
concentration |
Treated
water |
| Industrial,
domestic and storm effluents |
Chemically
contaminant effluents |
| Suspended solids |
mg/l |
up to 200 |
up to 500 |
1,0 |
| Substance activity |
pH |
6,0-8,5 |
7,5-10 |
6,5-7,0 |
| Dry residue |
mg/l |
up to 1200 |
up to 1200 |
1,0 |
| COD |
MgÎ2/l |
800 |
18000 |
0,8 |
| BOD20 |
mgÎ2/l |
300 |
4300 |
0,3 |
| Ammonia nitrogen (NH4) |
mg/l |
up to 5,0 |
up to 90 |
0,03 |
| Phosphates (PO4) |
mg/l |
up to 1,0 |
up to 86 |
0,01 |
| Chlorides |
mg/l |
up to 170 |
up to 180 |
0,01 |
| Sulphates |
mg/l |
up to 350 |
up to 350 |
0,03 |
| Diethanolamine |
mg/l |
up to 10 |
up to 7000 |
0,01 |
| Monoethylenglycol |
mg/l |
up to 5 |
up to 10000 |
0,02 |
| Fe |
mg/l |
0,3 |
0,3 |
0,01 |
| Oil products |
mg/l |
up to 200 |
up to 1000 |
0,05 |
| Hydrogen sulphide |
mg/l |
up to 8,5 |
up to 19 |
0,03 |
| Temperature |
Degree |
10-20 |
10-30 |
20 |
UGO specifications, variant no.2
| Name |
Measure unit |
Before treatment |
After treatment |
| Oil products |
mg/l |
up to 500 |
up to 1,0 |
| Total hardness |
meq/l |
up to 15 |
up to 1,0 |
| Suspended solids |
mg/l |
up to 280 |
up to 1,0 |
| Total salt content |
mg/l |
up to 2800 |
up to 1,0 |
| Chlorides |
mg/l |
up to 500 |
up to 0,1 |
| Sulphates |
mg/l |
up to 900 |
up to 0,03 |
| Fe |
mg/l |
up to 8 |
up to 0,01 |
| COD |
mg/l |
600 |
up to 1,0 |
| pH |
|
8-9,2 |
up to 6,5 |
The Automated Treatment Complex
Concentrated Industrial Products |
The Complex is designed for local treatment of
highly polluted chemical, oily and mixed domestic and industrial
effluents of petrochemical plants.
Productive capacity: 2000 m3/24 hours
Electric power consumed: 87-90 kilowatt-hour
Equipment: Hydrocyclones, separators, floaters, bioreactors,
sedimentators, post-treatment module, disinfection plant, enzyme
cavitational reactors, pumping equipment, handling machinery.
Complex assembly and installation period:90 days or by an agreement
with a customer
Period of putting the Complex into operation: attaining the planned
capacity or planned operating duty (including balancing and commissioning):
120 days
Dimensions: floor space - 10 m x 20 m, height - 13,5 m,
no sanitary zone required, Complex equipment weight: 300 tons
Transportation: by trucks (30 trailers); by river transports
("river-sea" class dry cargo ship)
Support personnel - 5 persons, 1 person - Complex supervisor
(with duties to sampling for laboratory analysis; responsible
for compliance with Complex technological and service regulations);
4 persons - supporting shift personnel
Production capabilities
- treatment of highly polluted industrial effluents;
- transformation of petrochemical waste into marketable and processable
product;
- treated technical water multiple recycle for enterprise cycles
of water circulation
The Automated Treatment Complex, variant
1
OASIS-4 |
The Complex is designed for treatment of mixed
industrial and domestic effluents of the city with population of
20000; on the following basis of effluents calculation: 100 liters
per person and 2000 m3 of industrial effluents per 24 hours
Productive capacity:
4000 m3/24 hours
Electric power consumed: 60 kilowatt-hour
Equipment: Maceration grates, hydrocyclones, separators,
floaters, bioreactors, sedimentators, post-treatment module (existing
secondary sedimentation reservoirs reequipment), disinfection
plant, enzyme cavitational reactors, pumping equipment, handling
machinery, underfloat outlet of treated water.
Complex assembly and installation period: 120-130 days
or by an agreement with a customer
Period of putting the Complex into operation: attaining the planned
capacity or planned operating duty (including balancing and commissioning):
130 days
Dimensions: floor space - 10 m x 10 m, height - 15 m, no
sanitary zone required, Complex equipment weight: 400 tons
Transportation: by trucks (40 trailers); by river transports
("river-sea" class dry cargo ship)
Support personnel - 5 persons, 1 person - Complex supervisor
(with duties to sampling for laboratory analysis; responsible
for compliance with Complex technological and service regulations);
4 persons - supporting shift person
Production capabilities
- industrial and domestic waste waters
treatment to comply the requirements for dumping into fishery
water basins (clear technical water), with further ability of
using the water for enterprise and municipal operating needs);
- sewage sludge stabilization, disinfection and transformation
into organic-mineral product; suitable for agricultural and municipal
needs.
The Automated Treatment Complex, variant
2
OASIS-4 |
The Complex is designed for treatment of industrial
and domestic effluents of the city with population of 20000; on
the following basis of effluents calculation: 100 liters per person
Productive capacity: 2000 m3/24 hours
Electric power consumed: 30 kilowatt-hour
Equipment: Maceration grates, hydrocyclones, bioreactors,
sedimentators, post-treatment module, disinfection plant, enzyme
cavitational reactors, pumping equipment, handling machinery.
Complex assembly and installation period: 120-130 days
or by an agreement with a customer
Period of putting the Complex into operation: attaining
the planned capacity or planned operating duty (including balancing
and commissioning): 130 days
Dimensions: floor space - 10 m x 10 m, height - 15 m, Can
be installed in the residential area no sanitary zone required,
Complex equipment weight: 200 tons
Transportation: by trucks (20 trailers); by river transports
("river-sea" class dry cargo ship)
Support personnel - 5 persons, 1 person - Complex supervisor
(with duties to sampling for laboratory analysis; responsible
for compliance with Complex technological and service regulations);
4 persons - supporting shift personnel
Production capabilities
- industrial and domestic waste waters treatment to comply
the requirements for dumping into fishery water basins (clear
technical water), with further ability of using the water for
enterprise and municipal operating needs);
- sewage sludge stabilization, disinfection and transformation
into organic-mineral product, suitable for agricultural and municipal
needs.
The Automated Treatment Complex, developed
in 2004, variant 3
OASIS-4 |
The Complex is designed for biological treatment
of domestic waste water of 500 rooms hotel complex
Productive capacity: 100 m3/24 hours
Electric power consumed: 1,5 kilowatt-hour
Equipment: Maceration grates, hydrocyclones, , bioreactors,
sedimentators, post-treatment module, disinfection plant, enzyme
cavitational reactors, pumping equipment, handling machinery.
Complex assembly and installation period: 20-30 days or by an
agreement with a customer
Period of putting the Complex into operation: attaining the planned
capacity or planned operating duty (including balancing and commissioning):
25-30 days
Dimensions of the Complex: floor space - 3 m x 3 m, height
- 10-12 m, Can be installed in the residential area no sanitary
zone required, Complex equipment weight: 45 tons
Transportation: by trucks (4 trailers);
Support personnel appointed from the functioning maintenance
staff of the enterprise by the persons, responsible for compliance
with the Complex technological regulations
Production capabilities
- biological treatment of input industrial and domestic effluents
to the state of clear technical water;
-treatment of appearing sewage sludge and its transformation into
pathogen-free, non-hazardous product, suitable for agricultural
and municipal application
Automated mobile complex "Anti-Toxicant
Technologies"
ATT |
The Complex is designed for supertoxicant removal
(waste transformer oils, toxic chemical and pharmaceutical waste,
pesticides)
Productive capacity: 1 ton/hour
Consumed energy resources: kerosene- 0,125 ton/hour, oxygene
- 1,2 ton/hour
Equipment (modules): core process execution module, liquid
supertoxicant receiving module, fuel receiving module, chemically
treated and technical water receiving module, solution and neutralizer
preparation module, mobile diesel-powered power plant module,
control module, mobile oxygen gasification plant module, utility
module.
Complex assembly and installation period: 30 days or by
an agreement with a customer
Period of putting the Complex into operation: attaining the planned
capacity or planned operating duty (including balancing and commissioning):
30 days
Dimensions the complex: total site area - 60 m õ 60 m,
dimensions -12,2 m õ 44 m õ 2,6 m, Weight (with the container):
10 ton
Transportation: by all transport means
Support personnel: 1 person. The process is fully automated
and the support consists of monitoring the values.
Production capabilities - toxic agents degeneration effectiveness
99,999 %
The Automated Treatment Complex, developed
in 2004 "The Recultivator Ground"
OASIS-TGR |
The local automated complex is designed for sewage
sludge treatment, performed without use of any chemical agents.
Can be installed on treatment plants without suspension of technological
process.
Productive capacity: 100 - 25 000 m3 of sewage
sludge/24 hours
Electric power consumed on water treatment: 0,6 kilowatt-hour
per 1 m3 of sewage sludge
Equipment: Enzyme cavitational reactors, sedimentators,
pumping equipment, handling machinery.
The complex assembly and installation period: 30 days or
by an agreement with a customer
Period of putting the Module into operation: attaining the planned
capacity or planned operating duty (including balancing and commissioning):
30 days
Can be installed in the residential area no sanitary zone required
Transportation: by trucks (trailers)
Support personnel: support personnel - 5 persons, 1 person
- Complex supervisor (with duties to sampling for laboratory analysis;
responsible for compliance with Complex technological and service
regulations); 4 persons - supporting shift personnel
Production capabilities - treatment and disinfection of
sewage sludge, new as well as accumulated on sludge maps; its
transformation into marketable certified product suitable for
agricultural and municipal application.
The Integral Biological Treatment Module,
variant 1
OASIS-3 |
The Module is designed for treatment of mixed
(heavy) industrial and domestic effluents of meat-processing plant.
Productive capacity: 20 m3/24 hours (up to
250 m3/24 hours)
Consumed electric power: 3 kilowatt-hour
Equipment: Maceration grates, hydrocyclones, bioreactors,
sedimentators, post-treatment module, disinfection plant, enzyme
cavitational reactors, pumping equipment, handling machinery.
Module assembly and installation period: 20-30 days or
by an agreement with a customer
Period of putting the Module into operation: attaining
the planned capacity or planned operating duty (including balancing
and commissioning): 30-40 days
Dimensions: floor space- 3 m x 3 m, height - 10-12 m, Can
be installed in the residential area no sanitary zone required,
Module equipment weight: 30 tons
Transportation: by trucks (3 trailers);
Support personnel. appointed from the functioning maintenance
staff of the enterprise by the persons, responsible for compliance
with the Module technological regulations
Production capabilities:
- biological treatment of input industrial and domestic effluent
to the state of clear technical water;
- treatment of appearing sewage sludge
The Integral Biological Treatment Module,
variant 2
OASIS-3 |
The Module is designed for treatment of mixed
(heavy) industrial and domestic effluents of olive-processing plant.
Productive capacity: 100 m3/24 hours (up
to 250 m3/24 hours)
Consumed electric power: 2 kilowatt-hour
Equipment: Maceration grates, hydrocyclones, fat collectors,
bioreactors, sedimentators, post-treatment module, disinfection
plant, enzyme cavitational reactors, pumping equipment, handling
machinery
Module assembly and installation period: 20-30 days or
by an agreement with a customer
Dimensions: floor space- 3 m x 3 m, height - 10-12 m, Can
be installed in the residential area no sanitary zone required,
Module equipment weight: 45 tons
Transportation: by trucks (4 trailers) àâòîòðàíñïîðòîì
(òðåéëåðû) 4 ìàøèíû
Support personnel. appointed from the functioning maintenance
staff of the enterprise by the persons, responsible for compliance
with the Module technological regulations
Production capabilities
- biological treatment of input industrial and domestic effluent
to the state of clear technical water;
- treatment of appearing sewage sludge
The Automated Treatment Complex
FILTRATE |
The local automated complex is designed for landfill
filtrate treatment.
Productive capacity: 300 m3/24 hours
Electric power consumed on water treatment: 7,5-8 kilowatt-hour
Equipment: Maceration grates, hydrocyclones, separators,
floaters, bioreactors, post-treatment module, disinfection plant,
enzyme cavitational reactors, pumping equipment, handling machinery,
heavy metal sedimentation plant.
Complex assembly and installation period: 21-30 days or
by an agreement with a customer
Period of putting the Module into operation: attaining
the planned capacity or planned operating duty (including balancing
and commissioning): 130 days
Dimensions of the complex: floor space - 10 m x 20 m, height
- 12 m, Complex equipment weight: 130 tonn
Transportation: by trucks (13 trailers)
Support personnel - 5 persons, 1 person - Complex supervisor
(with duties to sampling for laboratory analysis; responsible
for compliance with Complex technological and service regulations);
4 persons - supporting shift personnel
Production capabilities - filtrate effluent treatment and
neutralization to the state harmless for health
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